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Custom Rigid Boxes: A Guide to Production Technology

Pam Naima by Pam Naima
November 26, 2021
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Creating custom rigid boxes for your products can be a daunting task. There are many steps in the production process that you need to know about to get the most out of your custom packaging. This guide will walk you through each stage, from design and engineering to assembly and shipping!

  1. Design:

The first step to custom rigid boxes is designing your product packaging. This includes the initial creation of artwork as well as revisions and proofing before production begins. When it comes time to prepare, you should consider which form factors work best for your products: there are several different styles available, including clamshells, folding cartons, tuck top or side lock trays, and more. The rigid box packaging process will depend on the type you choose.

  1. Engineering: 

The next step in the process is to use your design files or concept sketches to create a technical drawing used for manufacturing. This includes creating cut sheets with dimensions and specific notes about how each element of your custom rigid boxes should be manufactured and assembled.

Once you have finalized all aspects of the final product, including artwork, material selection, and engineering drawings, it’s time for production! Whether using injection-molded packaging from plastic materials or die-cut cardboard made from corrugated boards, remember that no two products need identical custom rigid boxes, so choose wisely when determining which method works best for your particular project.

  1. Shipping & Assembly:

After successfully designing and producing your custom rigid boxes, you need to ensure they arrive safely and on time without any damage. This means investing in strong packaging materials that will adequately protect your products during transit, as well as efficient distribution methods such as high volume parcel carriers or LTL trucking companies that can ensure timely delivery across long distances.

Once the custom rigid boxes have arrived at their destination, you may need them assembled onto pallets for storage or display purposes if appropriate (i.e., tuck top side lock trays).

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